Plastic threading mold

When we need a threading mold

When a plastic molded product has threads (spirals) on it, there is an inverted concavity and the molded product cannot be removed from the cavity by normal remolding methods. A large number of molded products with threads, such as caps, containers and mechanical components, are used worldwide.

 

What are the ways to get to unscrewing in process threaded molded product by injection molding?

1.Manual placement e core

In this structure, a pre-processed threaded metal core is mounted in the cavity and, after injection molding; the core is removed together with the molded product and then removed by rotating the core by hand. This method is not suitable for high volume production, but is suitable for pilot and small batch production. Mold costs are also kept low

2.Split mold

In this configuration, the threaded section consists of a side core slider, which is removed by opening the side core slider. These molds are constructed in a number of different ways, such as side core sliders that allow the parting face to be fully opened and closed.

3.Rotating cores

This method involves setting up a structure in the mold that can be driven to rotate, and machining the threads on the rotating core. In conjunction with the mold opening action, an external drive source (rack and pinion, motor, chain drive, etc.) is used at the appropriate time to rotate the rotating core to extract the screw. In this case, the molded product also rotates, so that a recess or protrusion is required to prevent the molded product from rotating.

4.Special cores

Fordable cores (collapsible cores) can be used to deflate the parting section forming the threaded section by moving the push tube back and forth, thus removing the threaded section.

Muyoung proceeds with the mold design by judging the suitability of these mold structures based on the customer’s need to use the function of the thread, and then determining the specific structure to be used. If the structure of the threaded part is not designed carefully enough, it may not move well or the threaded part may not pull out as expected, so it is important to refer to the skilled thought design and the existing technical examples.

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H13 steel is the most widely used and most representative hot work die steel grade, its main characteristics are

(1) High hardenability and high toughness.

(2) Excellent resistance to thermal cracking and can be water cooled in the workplace.

(3) Medium wear resistance, carburizing or nitriding can also be used to improve its surface hardness, but to slightly reduce the resistance to thermal cracking.

(4) Poor secondary hardening ability in tempering due to its low carbon content.

(5) Softening resistance at higher temperatures, but a rapid drop in hardness at operating temperatures above 540°C (1000°F) (i.e. a working temperature of 540°C can be tolerated).

(6) Small deformation from heat treatment.

(7) Moderate and high machinability.

(8) Medium resistance to decarburization.